Generic selectors
Exact matches only
Search in title
Search in content
Post Type Selectors

A Problem Waiting to Happen

Maintenance & Reliability

A Problem Waiting to Happen

AuthorStan RiddleVibrAlign

In maintenance, we work in a dangerous world.  Industry and OSHA have developed numerous regulations to mitigate the risk of injury.  Many of us who’ve been in the trades for years have worked with people who have scars, missing or damaged fingers, and so on.

Which is why I find the image above so disturbing.

I am a big believer in stainless, pre-cut shims for shaft alignment.  I also understand that sometimes you have to cut a shim anyway.  If you do, as simple as it seems, please keep the following in mind:

  • Cut the shim big enough to cover at least 50 percent of the foot. 75% is better.  100% is great.  But 150% of the foot size is a waste of material.  It is also quite dangerous.
  • De-burr and chamfer the corners of the shim.
  • Peen the shim flat, and file or sand it smooth.
  • If you are not using stainless, brass would be better than carbon steel, since it doesn’t rust.
  • If you are going to cut multiple shims, I’d recommend measuring the thickness with a micrometer, and writing it on the shim with a permanent marker.

If you don’t see the problem with the shim in the photo, please share it with your safety and health professional.  I bet they know what the problem is!

Also, consider signing up for *FREE* Training in September – learn more about The 2017 American Reliability Tour.

Related Articles

Related Whitepapers

Torque Measurement Precision: Why the Overload vs. Overrange Distinction Matters for Quality Control

Why properly understanding and differentiating between overload and overrange helps to maintain the accuracy and longevity of the torque meter. Two easily overlooked, yet extremely…

Implementing Predictive and Prescriptive Digital Maintenance Technologies for Rotating Equipment

Business and operations systems are becoming increasingly integrated in the digital era. With accessible data and information, enhancing the business value of plants that utilize…

Building a Centrifugal Pump Digital Twin for a Chemical Plant

A digital twin represents a physical asset and its function; it contains intelligence to evaluate static and real-time data. Chemical refining plants are asset intensive…

Autonomous Fontan pump: Computational feasibility study

A double-inlet, double-outlet rotary pump was designed to augment Fontan flow through the total cavopulmonary connection. Pump power is supplied by a systemic arterial shunt…