Generic selectors
Exact matches only
Search in title
Search in content
Post Type Selectors

Unlocking Effective Maintenance Management Strategies

IDCON

Unlocking Effective Maintenance Management Strategies

By: IDCON

Maintaining an effective maintenance management chain is crucial for enhancing your operation.

This video is from Christer Idhammar’s Keynote presentation at Mainstream Conference in 2021. He dives into how Roman aqueduct maintenance management is relevant today and how the chain of maintenance processes need to stay intact.

IDCON The Chain of Effective Maintenance Management

The chain of effective maintenance management can be found as far back as the Roman empire

So, what exactly is the chain of effective maintenance management?

There are 5 links in the chain of effective maintenance management. It begins with prevention of equipment problems, to prevent problems you need to inspect your equipment, this inevitably leads to work requests which feeds the planning process, which leads to scheduling, which then finishes with the execution of the work.

If this chain is broken at any point, you are not going to have a well-functioning maintenance department.

What does the Roman empire have to do with maintenance practices?

Rome had built a network of aqueducts to ensure that water was delivered to the population. Rome had become masters at building these structures. They were extensive and complex and many – such as the aqueduct of Pont du Gard, which crosses the Gard river, France still exist today.

In 97 AD, Rome had a problem, there was a water shortage in the city. The Emperor realized this was a serious problem for him! If his people were running short on this valuable resource he could be facing a revolution (or murder – like Julius Caesar. So, what did Caesar Domitianus do? He assigned Sextus Julius Frontinuss to research and figure out options.

One option was of course to build more aqueducts. But, Sextus thought another way may be better – aqueduct maintenance. He decided to visit all the aqueducts and mapped out all the sections (with numbers) of each aqueduct. Then he inspected them all to see what was failing. He then instituted daily meetings to plan work for the workers. He created this “chain” for the 700 or so workers who’s sole job was to maintain the aqueducts.

As you can see, Sextus came up with the “chain” of maintenance over 2000 years ago and it’s still as relevant today as it was then. No matter what technology you use to manage maintenance, these 5 chain links are the backbone of effective maintenance management – and if you do them well, you’ll reduce your overall cost to produce your goods.

If you don’t inspect, you will not prevent failures. If you don’t plan work, maintenance work then becomes reactive and more expensive. If you don’t schedule the right people to do the job, you waste time and money. And if you don’t execute the maintenance work you are employing run to failure method of maintenance, which may be okay for some equipment but certainly not for all equipment that produces what you are going to sell.

Are you managing these 5 links effectively? If not, read this article written by Tor Idhammar about how to conduct a maintenance assessment at your plant.

Related Articles

IDCON You’re Doing it Wrong! Checking Bearings (2)

Are You Check Bearings Wrong?

Ensuring the longevity of equipment by inspecting bearings for early signs of failure is a commendable practice. However, it's crucial…

Related Whitepapers

Saving For College An Education Facility Case Study

Background The recreation complex on the Newham campus of Seneca College, known as ‘the sports center’ was first opened in 1972. As part of an…

Specification Tips to Maximize Heat Transfer

Choosing the right shell and tube heat exchanger for your application Heat exchangers are widely used in various industries including chemical, oil & gas, power…

Specification Tips to Maximize Heat Transfer: Plate and Frame Exchangers

Choosing the right plate and frame heat exchanger for your application Heat exchangers are widely used in various industries including chemical, oil & gas, power…

Selecting Pump Upgrades and Operating Modifications for Existing Chilled Water System

Problem Natraj Arjunan, engineer at L&T Technology Services in Chennai India, was tasked with reviewing and simulating an existing chilled water system to diagnose system…

Comments

Leave a Reply

Your email address will not be published. Required fields are marked *