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Hydro Learning Hub 3: Wear Ring Clearances

The advent of remote wireless condition monitoring technology and the increased focus on reducing operating costs is accelerating the industry’s move towards predictive maintenance. This maintenance strategy offers significant benefits over the traditional methods of either running to failure or scheduling preventative maintenance based on historical run times.

The continuous acquisition of pump operating data allows a predictive maintenance approach that will reduce operating costs by:

  • Trending pump degradation which allows work to be scheduled during planned outages to provide significant increased profitability through elimination of lost production
  • Extending Mean Time Between Repairs (MTBR); pump health is distinguished through proper data acquisition and analysis, effectively reducing maintenance costs
  • Operating near the pump Best Efficiency Point (BEP) and reducing the amount of pressure throttled across a valve; this results in considerable parasitic energy cost savings as well as maintenance cost savings due to improved pump and valve life

Determining pump health and understanding the critical factors that affect the reliability and continued operability of a pumping system is quintessential for moving into predictive maintenance space.

The wear ring is an important component in the overall pump design and the centerpiece for predictive maintenance. Calculating and trending this clearance in concert with specific vibration data will indicate the pump’s remaining useful life and answer that age-old question – will my pump make it to the next outage?

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